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Application of overmolding and Insert Molding
Products produced by manufacturers using overmolding and insert molding are widely used in various industries. Here are some examples where products are often made through one or both processes.
consumable
Look around your home and you may notice that there are many plastic items that are one-piece parts of multiple colors. You can be sure that these products are manufactured using the overmolding process. This popular manufacturing process can be used to craft anything from bowling balls and children's play blocks to storage boxes and plastic containers.
Toothbrushes, phone cases, and USB sticks often need to be made using overmolding and/or insert molding. Overmolding can be used to make a variety of two-tone plastic furniture, such as step stools or lounge chairs. Plastic housings for GPS devices and navigation devices often need to be made by combining two processes: overmolding and insert molding.
Automotive industry
Insert molding is commonly used to make electronic sensors, gears, fasteners, and other automotive parts made of metal and plastic or rubber materials. Overmolding is used to create robust two-color interior components such as doors and dashboards, handles, knobs and various controllers. Some motors and batteries are also manufactured using an insert molding process.
Medical industry
Because plastics are easier to sterilize than electronic and computer components, the medical industry relies heavily on insert molded and overmolded parts. Typically the industry requires plastic encapsulation of defibrillators, medical wires and wires using insert molding processes to protect fragile internal components and make finished equipment easier to clean and use.
Medical devices that need to be implanted inside the human body, such as pacemakers, are generally made using the insert molding process. Manufacturing plants also use insert molding to produce a variety of camera equipment for endoscopic imaging, such as those used in endoscopy and colonoscopy.
Electrical industry
The rubber outer layer made from insert molding makes the wire safer and in some cases waterproof. Manufacturers often cover the outside of wire assemblies with a layer of rubber to improve the safety of products such as headphones and computer chargers during use. Sometimes they need to encapsulate multiple wires in a layer of rubber, and sometimes they need to separate the wires and distinguish them with contrasting colors such as blue and red.
Beauty industry
The industry often uses overmolding and insert molding processes to make cosmetic packaging more attractive. With these two processes, designers are able to create custom packaging with unique materials and a variety of colors. Products such as loose powder bottles, makeup brushes and perfume bottles can be made using overmolding/insert molding.
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